Ultrasonic Welding Machine hmanga siam a ni

 

Project zawhna	HAIFEI theihna a nei
Eng material nge evaluate theih ang?	Bare copper, tinned copper, aluminium leh conductive material inang lo thlan bik te
Eng joint structure nge thlawp?	Wire-to-wire, wire-to-terminal, metal-to-metal spot joint leh wire emaw tube emaw tawp sealing
Eng information nge machine thlan dan tur tichiang?	Material, conductor cross-section zawng zawng, joint geometry, weld area, chakna mamawh leh cycle hun chhung te
Solder nge flux a ngai em?	No. Ultrasonic metal welding hian a tlangpuiin solder, flux leh filler metal tel lovin materials te chu a join thin
Weld quality hi enfiah theih a ni em?	Welding energy, time, amplitude, pressure, displacement leh process data dangte chu machine configuration a zirin enfiah theih a ni
Machine pakhat hian thil chi hrang hrang a process thei em?	Product chhungkaw thlan bikte chu tooling danglam leh stored welding recipe hmanga enkawl theih a ni
Thil hmanrua te hi automated theih a ni em?	Automatic feeding, positioning, welding, inspection, unloading leh data recording te chu a inzawm khawm thei a ni
Sample welding a awm em?	Awle. Machine leh tooling configuration tihfel hmain sample test hmasak phawt a tha

 

 

Ultrasonic metal welding hi solid-state joining process a ni a, a hlawhtling hle. Workpiece te hi sonotrode leh anvil inkar ah an vawn laiin controlled clamping pressure hnuaiah high-frequency mechanical vibration an hmang thung.

Vibration leh pressure inzawmkhawm hian localized interfacial movement leh plastic deformation a siam chhuak thin. Hei hian surface films tibuaitu a pui a, metal surface thianghlim tak takte chu hnai takah a hruai lut a, chu chuan base materials te chu a hmin kim lovin metallurgical bond a siam thei a ni.

Welding cycle kimchang takah chuan a tlangpuiin:

• Stripped wire emaw metal components te chu tooling chhungah dah a ni.
• Machine hian a preset clamping pressure chu a hmang a.
• Ultrasonic generator hian converter-ah electrical energy a pe chhuak a ni.
• Converter leh booster hian mechanical vibration chu sonotrode ah a thawn chhuak thin.
• Sonotrode hian welding interface-ah vibration a pe a.
• Materials te chu an inzawm khawm a, joint an siam ta a ni.
• System hian hold stage a ti zo a, workpiece chu a chhuah tir ta a ni.
• Welding data hi configured process limits nen an evaluate thin.

Joint hnuhnung ber chu amplitude, pressure, welding energy, time, tooling condition leh workpiece consistency inkara inzawmnaah a innghat a ni. Heng parameter te hi wire size chauh atanga thlan ai chuan testing hmanga siam a ngai a ni.

 

 

Machine chi hrang hrang	Joint structure a ni	Hnathawh dan pangngai	Main thlan dan tur
Ultrasonic wire hmanga inzawmkhawmna hmanrua	Wire-a -wire	Copper emaw aluminium emaw wire bundle emaw a ni	Conductor cross-section zawng zawng, bundle ruahmanna leh splice dimension zawng zawng
Ultrasonic terminal welding machine hmanga siam a ni	Wire-chu{1}}terminal ah a awm	Cable, lug, terminal emaw electric nena inzawmna nei	Cable area, terminal material, plating leh weld area te a awm bawk
Ultrasonic metal spot welder hmanga siam a ni	Metal- atanga-metal thleng	Foil, plate, terminal emaw conductive component emaw a ni thei	Material stack, joint area leh chakna mamawh
Wire emaw tube emaw tawp sealing machine hmanga siam a ni	End sealing leh forming	Copper wire bundle, conductor emaw tube emaw hmanga siam a ni	Diameter, wall thickness leh profile zawh tawh a ni
Automatic ultrasonic welding system hmanga siam a ni	Thil siam chhuah dan inzawmkhawm (integrated production process) a ni	Wire leh terminal assembly volume sang -	Cycle hun, chaw pek, enfiah, traceability leh model thlak danglam

 

Power, frequency leh welding range bikte chu a kaihhnawih product page-ah emaw, sample evaluation hmangin emaw confirm tur a ni.

 

 

 

 

 

Ultrasonic welding machine dik thlan tur chuan welding mamawh, production volume, material specification, leh automation level te chu machine type tha ber nena inmil turin chiang zawka hriat a ngai a ni.

I process chu single-wire terminal welding emaw multi-wire splicing emaw a nih leh nih loh hriatchhuah la, chu chuan machine chi chu direct-in a tichiang a ni.

Terminal welding machine te chu: 1.1.

• Wire pakhat atanga metal terminal inzawmna
• Weld count sang leh precision mamawh a ni
• Industry pangngai: motor battery terminal, in lama hmanrua connector, electrical terminal te

Wire harness splicing machine hrang hrang: 1.1.

• Wire tam tak harness-a inzawmkhawm
• Resistance hniam-resistance, sang-strength connection a mamawh
• Industry pangngai: motor harness, battery pack busbar, industrial control wiring te a awm bawk

 

Weld quality enfiah nan wire gauge, conductor material, leh insulation type te enfiah thin ang che.

• Wire gauge leh conductor chi: gauge te tak te (0.1–1.0 mm2) hi terminal welding-ah a inmil a; gauge lian tak, multi-strand, emaw copper/aluminum hybrid wire te chu splicing atan a inmil
• Insulation chi hrang hrang: PVC, TPE, silicone, etc. te hian welding energy leh pressure a nghawng a
• Tuna mamawh: high-current cable te hian hun rei tak-reliability atan low-resistance weld an mamawh a ni

 

Automation level dik tak thlan theihna turin throughput mamawh chu chhut la, overinvestment emaw capacity tling lo emaw pumpelh rawh.

• Single-station terminal welding machine: batch tenau leh lian lo siamna atana tha
• Multi-station/automated splicing machine: high-volume, high-speed production atan a tha
• Machine capacity nena inmil turin production pace (welds per minute/hour) ruat rawh

 

Production complexity leh data mamawh dan azirin automation level thlang rawh.

• Basic machine: manual loading, batch tenau emaw R&D emaw atan a tha
• Semi-automated: kut hmanga phurh, automatic welding, medium production atan
• Fully automated/robot-integrated: multi-station siam chhunzawm zel, precision sang tak
• Data tracking: digital emaw PLC machine hmanga siam chhuah enfiah leh quality traceability, MES integration optional

 

Hun rei tak-stable operation leh nakin lawka production line tihpunna tur brand rintlak thlang rawh.

• Machine stability, welding parameters siamthat theih, leh component thlak danglam theih te
• Station dah belh emaw robotics tihchangtlun nan modular design a ni
• After-sales service leh technical support awm theihna

 

A sawifiahna	Hlawm khat	HF-WX-20DZ tih a ni	HF-WX-20WD a ni	HF-WX-20XC a ni	HF-WX-20XB a ni	HF-WX-20DA a ni	HF-WX-FW	HF-WX-20SD a ni
Maximum Power a ni	kW	16	8	9 / 6	3	6 / 3	3	3
Operating Frequency a ni	kHz	20	20	20	20	20	20	20
Power Input a ni	V/Hz a ni	380/50	380/50	380/50	220/50	380/50 / 220/50	220/50	200–380/50
Air Supply Input a ni	MPa	0.5	0.5	0.5	0.5	0.5	0.5	0.5
Thil hmanrua Rih zawng	kg	1200	680	80 / 50	30	150 / 150	20	80
Dimensions – A sei zawng	mm	2060	1300	120 / 80	100	66	/	/
Dimensions – A zau zawng	mm	1010	1000	90 / 85	65	70	55	/
Dimensions – A san zawng	mm	2300	2000	160 / 150	25	85	25	/
Welding Range a ni	mm2 a ni	50–95	35–70	5–100 / 25–50	0.5–25	16–35 / 2–16	2–10	0.02–0.2 mm a ni

 

 

 

1	Joint Strength chak lo emaw, inmil lo emaw	A chhan awm thei chu parameter window ṭha lo, tooling chhe tawh, conductor bawlhhlawh, wire dah dan inmil lo emaw, total conductor cross-section-a danglamna emaw a ni.
2	Splice chhehvelah hian Loose Strands a awm	Loose strands hi wire positioning dik lo, side guide tha lo, tooling containment tling lo emaw splice chamber size dik lo vang emaw a ni thei.
3	Wire Deformation lutuk	Pressure, energy emaw amplitude tam lutuk hian splice compress lutuk a siam thei a, strand pakhat zel a tichhia thei bawk. Tooling contact area leh weld limit te hi enfiah ho tur a ni.
4	Terminal Cracking emaw Bending emaw a awm thei	Terminal hian support tling a nei lo thei a, welding position chu bend, edge emaw thin section emaw hnaih lutuk a ni thei bawk. Welding energy tihpun emaw tihtlem emaw hmain terminal geometry leh fixture support te enfiah hmasa phawt tur a ni.
5	Wire Insulation tihchhiat a ni	Insulation chhiatna a awm thei a, chu chu stripping sei zawng a tlem a, insulation chu welding area hnaih lutuk emaw, fixture-in cable a support dik loh emaw a ni.
6	Production rei tak a awm hnuah Results nghet lo tak tak a awm	Tooling wear, material buildup, temperature inthlak danglam leh workpiece surface inmil lo hian long-run stability a nghawng thei a ni. Tihfai, endik leh venhimna atana enkawl fo a ngai a ni.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ultrasonic welding machine dik tak chu conductor size atang chauh pawhin thlan theih a ni lo. Joint structure, material, terminal design, weld area, mechanical strength, electrical performance leh production cycle te hi a ruala zirchian a ngai a ni.

I drawing, wire combination, terminal sample leh acceptance mamawh te HAIFEI hnenah thawn rawh. Kan engineer te chuan i application hian wire splicing machine, terminal welder, metal spot welder, end sealing machine emaw customized ultrasonic welding system emaw a mamawh em tih an enfiah ang.

 

 

Ultrasonic Welding Solution dil rawh

 

 

Wuxi Haifei Intelligent Equipment Co., Limited hi China rama ultrasonic welding machine siamtu leh supplier lar ber pawl anga hriat lar tak a ni. Khawngaihin China rama siam ultrasonic welding machine quality tha tak tak hetah hian kan factory atang hian lei turin inring reng ang che. Price consultation duh tan min rawn biak theih reng e.